Furnaces For Lead Recycling Plants

Fuel Save System & Devices is a leading provider of furnaces for lead recycling plants. Our lead recycling furnaces boast cutting-edge materials and design principles in this regard. Fuelsave provides the full range of equipment for lead-acid batteries scrap  processing and for lead production.

a. Smelting Furnace – Rotary Type
In Smelting process metallic Lead is obtained in Short Rotary Furnaces at temperatures varying from 1000°C to 1400°C. This process is a batch process, in which the Lead Scrap is fed in Batches to the Rotary Furnace. The reduction reaction is carried out in the Rotary furnace.
To expedite the furnace charging operation , any one of the following equipment are used:-

• Vibratory feeders
• Pushers
• Screw conveyors

Rotary Furnaces Capacity – 2 MT to 20 MT.

Lead Refining Furnaces in India

Lead refining furnaces stand as the architects of transformation. It turns raw
materials into refined resources. As providers of lead refining furnaces, we integrate innovative heat recovery strategies.

b. Refining Pot
Refining operation is a Pyrometallurgical process, carried out in kettles of capacities of 25 MT to 100 MT. Metals like copper, tin, arsenic and bismuth are removed from the hard Lead to manufacture pure Lead. Purity of Lead achieved is 99.97 %( Min).

c. Lead Ingot casting Machine
It is conveyor chain based casting machine. The moulds are filled with Lead with a lead pump or through flow regulating valves. The feeding system has load cell mounted, which controls the speed of the Lead pump and regulates the flow of lead automatically.

d. Ingot stacking machine
The ingot stacking machine is used after the casting machine to continuously make stack of Lead ingots which can be strapped and handled by forklifts. Ingot stacking machine saves labour and makes the operation faster and convenient

Production Rate:
Capacity
10 MT per hr
15 MT per hr

e. Lead Pollution Control System
We provide effective pollution control solutions for, both new and operational used Lead Acid Battery Recycling and Battery Manufacturing Units.
Pollution control equipment the lead smelting operation generates effluent gases the pollution control equipment is an integral part of Rotary furnace used for lead smelting.
The air pollution control system consist of

• Settling Chamber
• Multi Cyclone
• Cooling Ducts
• Spark Arrester
• Bag House/ Dust Collector
• Wet Scrubber
• Chimney